The Challenge: High Maintenance Costs & Frequent Replacements
A well-known auto component manufacturer was facing a recurring challenge with motor maintenance. The motors they used required complete replacement yearly, leading to high servicing costs and impacting overall efficiency. Additionally, their dependency on imported motors meant longer lead times and higher procurement costs.
Their primary concerns:
- Frequent motor failures leading to regular replacements.
- High maintenance costs due to full motor replacements.
- Dependency on imported motors affects cost and availability.
- Design inefficiencies causing inconsistencies in torque delivery.
They needed a solution that reduced costs, improved durability, and fit seamlessly into their process without compromising performance.
How Pranshu Delivered a 10X Cost Reduction
- Integrated a spring dowel and OD groove to ensure stable torque delivery.
- Improved assembly efficiency by reducing design complexities.
- Instead of full motor replacements, we introduced a maintainable motor design.
- Routine servicing now costs a fraction of what replacements used to cost, saving the client 10X in maintenance expenses.
- Designed a cost-effective, high-performance alternative to imported motors.
- Eliminated supply chain dependency and improved overall affordability.
- Ensured seamless integration into their production process with timely deliveries.
- Provided prompt product development, reducing turnaround time.
- 10X reduction in motor maintenance costs.
- Longer motor lifespan, eliminating unnecessary replacements.
- Improved production efficiency with a robust, maintainable design.
- Reduced dependency on imports, making procurement cost-effective and reliable.
By redesigning the motor for longevity, reducing servicing costs, and eliminating import dependency, Pranshu Motors helped the client achieve sustainable cost savings and efficiency gains.
For more details on how Pranshu can help optimize motor solutions, visit www.pranshu.com
