Introduction
A leading switchgear manufacturer faced challenges with unreliable PMDC motors sourced internationally. Quality inconsistencies and extended lead times disrupted their operations. Pranshu Electricals stepped in, delivering a customized PMDC-geared motor solution that met their specific needs and ensured operational stability.
Challenges in Sourcing Reliable PMDC Motors
The switchgear manufacturer’s disconnectors required PMDC motors with precise speed, voltage, and compact dimensions. However, sourcing motors from overseas led to:
- Uncertain Quality: Repeated inconsistencies impacted production.
- Extended Lead Times: Delays in international procurement hindered timelines.
- Lack of Local Support: Addressing on-ground issues was time-consuming.
These challenges called for a dependable, localized solution.
Pranshu Electricals engineered a PMDC geared motor tailored to the exact needs of the disconnectors. The solution addressed all critical requirements:
- Compact Design: Perfectly fit into the existing disconnector framework.
- Maintenance-Free Operation: Reduced downtime and ensured reliability.
- Precise Specifications: Delivered optimal speed and voltage for performance stability.
Execution for Seamless Integration
The project was executed in defined stages:
- Requirement Analysis: Detailed evaluation of speed, voltage, and dimensional constraints.
- Bench Testing: 10,000-cycle tests validated the motor’s durability.
- Pilot Batch: A limited batch was delivered for initial operational testing.
- Full-Scale Production: Post-pilot approval, bulk production commenced.
Impact and Results
- Zero Rejections: Quality-focused production ensured no rejections from the customer.
- Reduced Lead Times: Local manufacturing addressed delays, ensuring timely deliveries.
- 100% Customer Satisfaction: The switchgear manufacturer reported improved operations and reliability.
Pranshu Electricals resolved the switchgear manufacturer’s sourcing challenges with its precise and dependable PMDC motors. By addressing quality and lead time issues, Pranshu reinforced its position as a trusted partner in the electrical manufacturing space.
